State-of-the-art Manufacturing facilities
The modern plant is equipped with an automatic controlled press, compact hydraulic extrusion press with flexibility to extrude 6”, 7”, 8” and 9” diameter billets. All presses have close controls on the speed and a high degree of stability.
The belt system used for handling the aluminium extrusions keeps the soft metal scratch-free and shiny! The billets for extrusion are cast in-house in a DC Caster, in the right chemical composition, filtering the molten metal through ceramic filters to achieve a high degree of cleanliness and grain refinement for best end-use results.
Progressive die with scrap strip and stampingsForming dies are typically made by tool and die makers and put into production after mounting into a press. The die is a metal block that is used for forming materials like sheet metal and plastic. For the vacuum forming of plastic sheet only a single form is used, typically to form transparent plastic containers (called blister packs) for merchandise. Vacuum forming is considered a simple molding thermoforming process but uses the same principles as die forming. For the forming of sheet metal, such as automobile body parts, two parts may be used, one, called the punch, performs the stretching, bending, and/or blanking operation, while another part, called the die block, securely clamps the workpiece and provides similar, stretching, bending, and/or blanking operation. The workpiece may pass through several stages using different tools or operations to obtain the final form. In the case of an automotive component there will usually be a shearing operation after the main forming is done and then additional crimping or rolling operations to ensure that all sharp edges are hidden and to add rigidity to the panel.