Gal Aluminium Extrusion Pvt. Ltd.


Infrastructure



State-of-the-art Manufacturing facilities
The modern plant is equipped with an automatic controlled press, compact hydraulic extrusion press with flexibility to extrude 6”, 7”, 8” and 9” diameter billets. All presses have close controls on the speed and a high degree of stability.

The belt system used for handling

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GALCO’s surface treatment division is capable on handling of 75 MT / Month, Natural & SnSo4 based colour Anodizing with precision and Aesthetic match delivered with permanent sealing ( hot & cold ) from 5 to 25 Micron

Anodising can substantially increase corrosion resistance and wear resistance, and anodised parts provide better

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Powder coating is the most widespread method of surface coating and provides an almost limitless choice of colours with excellent repeatability of colour matching. GALCO powder coats hundreds of thousands of aluminium extrusion components each year.

GALCO’s commitment to a one stop shop includes the provision of a powder coat

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At the design stage it is possible to create a profile that needs a minimum amount of post-extrusion machining. However, some form of further processing is often necessary after extrusion. The material properties of aluminium are suitable for application of any fabrication method. We know the properties of the material, we have machinery and tools

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The ultramodern automatic puller and handling system on press exit ensures bend / twist and scratch free extrusion to deliver.

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Die Designing
GALCO’s design department is fully supported with latest version of Auto Cad and other related simulation software where the designed dies can be virtually visualize with its fatigue / flow patterns / support zones and corrected at the first stage resulting the success of any die during 1st Trial and the delivery on

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While during extrusion it is essential to create oxygen free atmosphere at least for initial 300mm of Extrusion as well as to prevent the die bearing from overheating. GALCO’s all state of art extrusion dies are compatible for Nitrogen surrounding resulting much better quality of extrusions supplied.

In the extrusion process, two

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Fully automatic fluidized bed die heat treatment and nitriding system with inart gas ensures totally oxide free hot working of die steel and with zero deformation and accuracy of extrusion tooling.
Heat Treatment
Heat Treatment is the process whereby controlled heating and cooling is used to alter the physical & mechanical

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GALCO offer the choice of packing to the customers on chargeable basis apart from the regular stretch wrapped and machine sack packing. All material packed under GALCO roof is nearly shock proof bearing the profile no. / weight / pieces rate. Etc.

Once the Quality Assurance Dept. gives clearance, the product is sent through an

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Aluminium furnace is designed to serve various industrial purposes. It consist of various elements like Fe, Al, Cr, which are supported by numerous other equipments for better heat distribution of heat and longer lifetime of the element. These aluminium melting furnace are capable of any type of alloys. These furnaces are well insulated that

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